Sugar mill gearbox

planetary gearbox for sugar mill
Meet EVER-POWER, who Epitomizes cutting edges technology and path breaking innovation which have made us supplier of choice for Sugar businesses. Backed by a proven track record, spanning more than six decades and driven by unwavering excellence, Ever-power is ready to meet the changing requirements of the Sugar industry and churn out technologically superior item from time to time. Join hand with Ever-power and make sure a strong future of your business.
EVER-POWER Item RANGE FOR THE Glucose INDUSTRY INCLUDES:
· Heavy duty Planetary equipment box for Glucose Mill direct drive – Foot Mounted / Shaft Mounted type.
· Helical and Bevel helical Gear box for various application
· Couplings
· Loose gears
· Dual Tandem Gearbox
· Customized build Gearboxes and Couplings
· Planetary Gearboxes have higher mechanical rating in comparison to parallel shaft Gearbox as the power being transmitted gets similarly distributed among 3 to 5 streams in each stage hence reducing the induced stresses which quite definitely optimizes the size aswell allows to support higher ratio to eliminate open pair.
· The agricultural gearbox reduction in living area when compared with conventional drive i.e with open gearing, nearly to the tune of 50% decrease in floor space.
· Heaviest gear internal such as for example annuli are stationary hence requires no bearing and automatically improves the stability and decreases the Vibration level and in turn noise. Low noise level of 80-85 db and also low vibration level going up to 4.5 mm/sec can be achieved.
· Direct drive removing open up gears, bearings for same, coupling in between secondary gearbox and Open up gearing – thus saving 5 to 6 % power usage. For instance, for a 45×90 Mill for power 1100 kW which also includes the drive power of TRPF/GRPF we are able to get yourself a saving which is certainly approximately equivalent to 20% of the excess expenditure for drive-part i.e. within five seasons additional expenditure is usually recovered and sugar starts earning additional Income for this reason solution.
· Planetary Gearbox have an advantage that the planet bearings are only loaded where as in case of Bearings supporting Sunlight or Carrier loads are pretty much nullified by virtue of higher no of planets and their the same and opposite forces.
· Lubrication of planetary gearbox is quite simple as the rotating equipment train partially become pump therefore allowing splash lubrication.
· We are proposing three-to five stage planetary gearbox in each stage Sun is insight and carrier is the result keeping annuli stationary as well performing as casing and backed on saddle as shown in Drawing.
· Ever-power’s machine ability cuts the internal the teeth of annulus to the precision of DIN 7 or Grinds if required to the accuracy course DIN 6.
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· Quick Details
· Place of Origin:
· Hngzhou, China
· Brand Name:
· Ever-power
· Gearing Arrangement:
· Planetary
· Output Torque:
· 19~2835 (kn*m), 19~2835 (kn*m)
· Input Speed:
· 500~10000 (r/min)
· Output Speed:
· 400~2000 (r/min)
· Applicable Industries:
· Manufacturing Plant, Energy & Mining
· Certificate:
· ISO 9001:2000
· Weight:
· 1.1-5.25 T
· Rated Power:
· 30~60304 (kw)
· Export Areas:
· Russia, Southeast Asia, India,South Africa, Australia
· Rotating Ratio:
· 36~44/ 37~41
· Input Rotating Number:
· 750~600
· Transmission power:
· ≥ 0.96
· Power:
· 630~2800Kw
· Product description
· 1.Adopt the modular design, change and combine in accordance to customers’ demand.
· 2.The gearbox is constructed of the gray iron to greatly enhance the rigidity and anti-vibration of the box.
3.Both sun gears and planetary gears in the gearbox are made from advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel gear, suitable for low quickness and heavy duty reducer. HRC58-61 after being grinded through carburizing and quenching heat therapy to reduce the noise and improve the efficiency and service life of the whole machine.

4.Roller press reducer adopts evolvent planetary gear for the tranny, which reasonably utilizes internal and exterior meshing and power dividing. Featured with light-weight, small volume, large transmitting ratio range, high performance, low sound and well-adapted ability, this product is extensively employed in the industrial departments of metallurgy, mining, crane transport, electricity, energy, construction components, light sector and transportation.
5.Output methods: the inner spline type, the hollow shaft contraction disc, the spline type and the solid shaft toned key.
6.Input methods: the concentric coordinate, the helical gear input, bevel gear-helical equipment input and bevel gear input.
7.Installation form: the horizontal installation, the vertical installation and the torque arm installation.
8.The merchandise have 9-34 kind of specification. The planetary tranny stages are split into double stage and triple stage. The swiftness ratio is 25-4000, which will be greater when coupled with CR, K and R series.

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