planetary reduction drive

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planetary reduction drive, that may supply a whole lot of speed reduction and torque in a system and the planet carrier shaft drives at large speed, while the reduction issues from sunlight gears. Ever-Vitality planetary drive supplys Huge torque and with a compact structure. Product Range Ratio:5~1400. Torque:0.46~736kNm. Item Features.
The overall precision planetary reduction travel is used for low-rate and high-torque transmission equipment, and the motor, the internal combustion engine or other high-acceleration running power is meshed with the gears about the input shaft of the apparatus reduction drive to mesh the large gears on the output shaft to achieve the purpose of deceleration. Ordinary speed equipment reduction drive s may also have a variety of pairs of identical theory gears to attain the desired deceleration impact, the ratio of the quantity of teeth of the large and small gears is the transmitting ratio. The Precision planetary reduction travel is a power tranny mechanism that uses a gear speed converter to decelerate the quantity of revolutions of the engine to a desired number of revolutions and acquire a mechanism of a big torque.
Ever-Power Series planetary reduction drive (01~8) , in using for Series Port Apparatus, Mixer Planetary, of the guts section planetary gears allowing Planetary reduction drive, swing and monitor drive applications always be accommodated through output arrangements. With units obtainable in many ratios, sizes, and resources, Our planetary lowering drive can be utilized singly or in combination to meet virtually any reduction requirement.
The role of the apparatus reduction drive, An industrial planetary reduction drive was selected and installed in the market machines, The net crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, plus the capability to withstand heavy shock loads. Compact, torque dense style. Modular, Lowering Ratio‎: ‎5:1 – 1400:1. and Areas of expertise include equipment noise reduction, gear developing sourcing, program … Wind strength speed of Planetary lowering drive planetary drives 10KW to at least one 1.5MW. The main featurs happen to be as followings:
Reduce the speed and raise the output torque as well. The torque outcome ratio can be multiplied by the motor output and the decrease ratio, but it should be noted that the rated torque of the gear reduction drive cannot be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduced amount of the inertia may be the sq . of the reduction ratio. You can see that the general motor has an inertia value. Ever-Power planetary gear products are divided into 21 basic teams based on the torque and The wide selection of result shafts and flanges simplifies the decrease stages.
Types of gear reduction drive : Planetary, spur and exceptional gearheads specifically suitable for the brushless and brushed DC drives by Ever-Power. Also customized. with The initial toothed gear (pinion) is mounted on the engine shaft. The bearing of the productivity shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. Substantial efficiency. General gear reduction drive has helical gear reduction drive (including parallel shaft helical gear reduction drive , worm equipment reduction drive , bevel gear reduction drive , etc.), planetary reduction drive , cycloid gear reduction travel , worm gear reduction travel , planetary friction type mechanical stepless quickness changer, etc.
Compact design for conserving space is readily available with collinear type and output. Multiple decrease ratio is readily available with combination of various planetary reduction drive. Setting up some product selection with installation flanges and lowering sleeves. All our Clients trust us as their preferred partner for equipment and planetary travel engineering.
-Types of common gear reduction drive, Predicated on the most recent design and analysis technology, Hyosung Heavy Industrial sectors designs and manufactures gear boxes for steel, ability, cement, rubber. A fresh compact style of three-level differential cycloidal planetary gear drive based on the concept of the so-known as RV-of Planetary reduction drive is usually proposed. Our planetary gear, Wolfrom gear train, decrease gear, regulation …. beneficial asset, as the outcome shaft stops the moment power is cut to the drive, assembly is provided with a ring gear (16) and a sun equipment … Gear (28) can be a flanged extension of sunlight equipment (12) which drives pinions (14).
The primary feature of the worm gear reduction travel is that it includes a reverse self-locking function and will have a big reduction ratio. The type shaft and the result shaft are not on the same axis, nor on a single plane. However, the quantity is generally large, the transmission productivity is not high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive is the use of adaptable deformation controllable elastic deformation to transmit motion and power, small volume, substantial precision, however the disadvantage can be that adaptable wheel life is bound, not impact resistant, rigid and steel parts Relatively poor. The source speed cannot be too high.
Precision planetary reduction travel has the advantages of compact structure, little return clearance, high accuracy, long service your life and large rated productivity torque. But the price is a little bit more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power range of mixer drives are planetary gear products modified to meet up the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive is the weight of the gear transmission device of Planetary reduction servo travel. In general, the pounds of li yi’s mechanical and electric gear includes a great relationship using its material and heat therapy hardness.For instance, at the same ability, the weight of the carburized hardened equipment will be about 1/3 of the pounds of the tempered equipment.Therefore, in line with the structural attributes of Planetary reduction drive and the strain nature of gears, hardtooth surface gears should be generally used.There are numerous heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected according to the characteristics of Planetary lowering drive.
Chinese identity Planetary reduction servo drive employed for Planetary reduction servo drive gear drive weight reduction ratio of input speed and output speed ratio.Number of pieces of planetary gears
1 product advantages
2 product parameters
3 materials and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, little return clearance, high accuracy, long service life, rated output torque can do a lot.But it’s a little more high-priced.Planetary reduction drive is generally found in limited space when the need for an increased torque, that’s, small volume huge torque, and its own reliability and life are much better than spur Planetary reduction drive.Spur Planetary reduction drive is utilized for low current usage, low noise and large efficiency and low priced applications.Planetary reduction travel is seen as a small size, large output torque, large transmission efficiency, so long as there are these requirements may be used
Product parameter editing
Full load efficiency: tranny efficiency of of Planetary reduction drive under maximum load (output torque of fault stop).
Working lifestyle: the cumulative working period of Planetary reduction travel at rated load and rated input speed.
Rated torque: it is the torque that the rated life allows for long running time.When the output swiftness is 100 r/min, the life span of Planetary reduction travel is the average life, outside of this value, the common life of Planetary reduction travel will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit material and heat treatment
The weight of the Planetary reduction servo travel planetary gear transmission device is generally proportional to the weight of the apparatus, and the weight of the apparatus has a great relationship with the material and heat therapy hardness.For example, at the same power, the fat of the carburized hardened gear will be about 1/3 of the excess weight of the tempered gear.Therefore, according to the structural attributes of Planetary reduction drive and the strain nature of gears, hardtooth surface gears should be extensively used.There are plenty of heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected in line with the characteristics of Planetary lowering drive.
In Planetary reduction drive family, the Planetary reduction drive with its small size, huge transmission efficiency, large reduction range, large precision various advantages, and is widely used in servo, stepping, dc and various other transmitting systems.Its function is in the premise of ensuring accuracy transmission, mainly used to lessen the rotation quickness and increase torque and reduce the load/engine rotational inertia ratio.As a way to help nearly all users to create good make use of the Planetary reduction drive, this paper analyzes the sources of Planetary reduction drive and the drive engine shaft breaking, and introduces at length how exactly to properly install the Planetary reduction travel.
Correct installation, use and maintenance of of Planetary reduction drive is an important hyperlink to ensure the normal operation of mechanical equipment.Therefore, when you install the Planetary reduction drive, please be sure to strictly follow the next installation related matters, properly assemble and use.
The initial step is to confirm whether the engine and Planetary reduction drive are intact before installation, and strictly check whether the size of every part connected with the electric motor and Planetary reduction travel matches, here is the size of the positioning boss, input shaft and Planetary reduction drive groove of the engine and matching tolerance.
The second step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, modify the clamping ring of PCS system to align the medial side hole with the dustproof hole, insert the inner hexagon to tighten.After that, remove the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for tiny gears) and flame quenching (for huge gears).The top hardened layer is most effective when it involves the base of the tooth root.The common material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth surface can reach 45~55HRC.
Connection function between of Planetary reduction drive and servo engine: holding mode – result shaft of servo engine extends into of Planetary decrease drive, servo electric motor and Planetary reduction drive are linked by flange. You will find a deformable hoop in Planetary decrease drive. By functioning the locking screw on Planetary reduction travel, the hoop can tighten the axis of the servo electric motor (the author includes a 0.75KW servo electric motor with this connection). Therefore for this connection mode, servo motors usually do not need keyway (of training course, keyway may also be, but buying keyway servo motors requires Money and delivery period are longer yo @ @). A kind of
Linking mode of_of Planetary lowering drive and servo engine: Connecting through exterior coupling. This connection mode uses external coupling, so it needs servo electric and keyway. External coupling can also use versatile coupling (flexible shaft) – very soft shaft drive ability generally does not surpass 5.5KW, speed can reach 20000 rpm. A kind of
Generally speaking, the servo motors without brakes and keyways will be the the majority of used and the Ever-Power may be the largest. For this reason, to purchase the servo motors with brakes and keyways, the delivery period is much longer, about 4 weeks.
Planetary reduction travel in the utilization of the process you will see some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction drive is mainly caused by the friction, vibration and collision of the transmission gears. How exactly to properly reduce and reduce the noise to create it more in line with the requirements of environmental coverage is also a key research topic at home and overseas.Reducing the gear transmission noises of Planetary reduction travel has become a crucial research theme in the industry. Many scholars in the home and abroad respect the change of gear tooth engagement stiffness in equipment transmission as the main factor of gear powerful load, vibration and noises.By modifying the form, the powerful load and velocity fluctuation are minimized to reduce the noise.This technique has became more effective in practice.But with this method, the process will need shape modification equipment, nearly all small factories often can not be implemented.
Planetary reduction drive is definitely a kind of of Planetary reduction travel, what’s the transmission structure of planetary gear?Let’s have a look.
A planetary gear carries a sun steering wheel, a planetary steering wheel, and a gear band, wherein the planetary steering wheel is supported by a fixed axis of the planetary framework, allowing the planetary steering wheel to rotate on the helping axis.The planetary wheel, sunlight wheel and the apparatus ring are in regular meshing state.
Located in the center of the planetary equipment transmission mechanism is the sun wheel, the sun wheel and the earth wheel typically engage, two external gear meshing rotation direction is certainly opposite.Just as sunlight is at the guts of the solar system, the solar wheel is known as because of its location.Gear band is the internal gear, it and the planet wheel often meshing, is the internal tooth and the outer gear meshing, the rotation direction between the two may be the same.The amount of planetary gear is determined by the design load of the Planetary reduction travel, usually 3 or 4, the more the amount of bear the strain is greater.
The above may be the Planetary reduction drive gear transmission structure of the main content.
Planetary speed of Planetary reduction drive is definitely a kind of speed of Planetary reduction drive, after that, the planetary speed of Planetary reduction drive along the way of using the reason for the shaft break what?Let’s take a look.
1. The wrong type assortment causes insufficient end result torque of the Planetary lowering drive.
Some users in the style selection, mistakenly as long as the selected rated end result torque Planetary reduction drive to meet the work requirements could be, in fact, it isn’t, one may be the rated output torque of the motor rated output torque times deceleration ratio, the value obtained in principle should be less than the merchandise sample to supply similar Planetary reduction travel rated end result torque.The other is to consider the overload capacity of the drive electric motor and the utmost operating torque required used.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the output shaft of the Planetary lowering drive exceeds 2 times of its ranked output torque, and these kinds of acceleration and deceleration is usually too frequent, which will eventually make Planetary lowering drive break the shaft.
Theoretically, the maximum operating torque required simply by the user must be less than 2 times the rated output torque of the Planetary reduction drive, especially in some applications must strictly adhere to this criterion.This is simply not only to protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, if there is a problem in equipment installation, the output shaft of the Planetary reduction travel and its load are stuck, the overload capacity of the driving a vehicle motor will still make it constantly improve the output force, which may cause the force of the output bearing of the Planetary reduction drive to exceed its rated output torque 2 times and so twist the output shaft of the Planetary reduction drive.
Precision planetary reduction drive
Product Description:
There are two main types in line with the output direction: straight type and correct angle type; Planetary equipment systems are used to execute speed reduction because of significant torque. to predict gear noise from a back wheel drive programmed transmission.
There are usually three types in line with the number of stages: one-stage deceleration (generally significantly less than 10:1), two-stage deceleration (generally greater than 10:1 and significantly less than or equal to 100:1), and three-stage deceleration (huge reduction ratio is 100) :1, the overall division principle is higher than 100:1);
Based on the purpose: military and civilian;Based on the operating environment: regular environment, low heat environment, clean area environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Power mountain drive you gain additional suprisingly low gears which permit you choose climb the most extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The first step is to confirm whether the motor and Planetary reduction travel are in good condition before installation, and strictly check if the size of every part connected with the motor and Planetary reduction travel is matched. Here are the size and matching tolerance of the positioning boss, suggestions shaft and Planetary lowering drive groove of the engine.
Step 2 2: unscrew the screw on the external dustproof hole of of Planetary decrease drive flange, adapt the clamping band of PCS system to align the side hole with the dustproof hole, insert the internal hexagon to tighten.After that, remove the motor shaft keys.
The 3rd step is to connect the engine with Planetary reduction drive the natural way.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the electric motor must be constant when connected, and the external flange of both should be parallel.If the concentricity isn’t consistent, the motor shaft will be broken or of Planetary decrease drive gear wear.
Furthermore, in the installation, usually do not use hammer and different blows, prevent the axial force or radial force too much harm to the bearing or equipment.Make sure to tighten the installation bolt ahead of tightening the force bolt.Before installation, wipe apart the anti-rust oil of motor input shaft, positioning boss and connecting portion of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to make sure tight connection and overall flexibility of operation, and prevent unnecessary wear and tear.
Before the motor and Planetary reduction drive are connected, the motor shaft keyway should be perpendicular to the tightening bolt.To make sure a uniform force, initially screw the unit installation bolts at any kind of diagonal position, but do not screw tight, then screw the installation bolts at the different two diagonal positions, and lastly screw the four unit installation bolts one at a time.Finally, tighten the force bolt.All tightening bolts will be fixed and examined by the torque plate hand in line with the indicated torque data.
Accurate installation between of Planetary reduction drive and mechanical devices is the same as correct installation between of Planetary reduction travel and drive electric motor.The key is to make certain that the output shaft of Planetary reduction drive and the drive portion of the shaft concentricity.
servo motor of Planetary reduction drive Planetary reduction travel of Planetary reduction drive rated input increase to 18000 RPM (about of Planetary reduction travel itself size, the higher the acceleration of Planetary reduction drive, small the rated input quickness) above, industrial-grade servo motor of Planetary reduction travel output torque is generally only 2000 nm, special significant torque servo electric motor of Planetary reduction travel can do more than 10000 nm. Working temperatures in 25 ℃ to 100 ℃ roughly, by changing the grease can change its working temperature.Planetary reduction travel: the key transmission structure is usually: planetary wheel, solar wheel, outer gear ring.Compared with other reduction gear, servo electric motor reduction gear has great rigidity, high precision (sole stage can perform less than 1 level),(double stage can perform less than 3 items), high transmission productivity (single stage in 95-99%), high torque/volume ratio, life free of maintenance features.Due to these characteristics, servo electric motor of Planetary reduction travel is mainly installed in the stepper engine and servo motor or brushless engine, used to reduce the speed, improve the torque, matching inertia.Ranked input speed of servo engine of Planetary reduction drive can are as long as 18000rpm(related to how big is Planetary reduction travel itself.