parallel helical gearbox

EP Series Parallel Shaft Helical Gear Reducer
Specification Details:
1.Job specification of helical equipment reducer: F37-F157, 10 type totally.
2.The parallel helical gearbox Output of the helical gear reducer: 0.12-200KW
3.Project result torque of the helical equipment reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting kinds of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot installation surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-strength cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Essential oil)(MAX)
50 ℃
Vibration
≤20µm
Tailor made quality and on request
Our helical and bevel-helical gears are our condition of the art products. Each unit is tailor made to the client requirements. The Helical gears were created, developed, and produced using our advanced specialized resources. These gearboxes come in different sizes, ratios, with metric and imperial shafts, metal or high quality cast iron housings, solid or hollow result shafts, and personalized input connections for electrical motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts were created and produced standardly, which makes the product great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, little vibration, efficiency up to 96%;
4.Good rigdity of cast iron box, high strength, good heat loss, long service life.
5.Gear is constructed of fine alloy forge metal, the surface is completed with carburizing and quenching which ensured high hardness and precision.
6.Flange-mounted with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and other special accessories.
Energy conserving, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, top quality and long life.
Ever-Power parallel shaft geared motors (available in 2- or 3- stage models) give a selection of mounting options simply by their high center range and hollow shaft.
The aluminum housings provide both gearbox types light-weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Type of motor asynchronous or permanent magnet electric motor asynchronous or permanent magnet motor
Rated torque up to 2,060 Nm up to at least one 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting feet or flange mount flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes ACCORDING TO Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering BECAUSE OF ITS Construction And The Design (Modular) Gives An OPTIMIZED PERFORMANCE Output .
Specialized In Providing Prize-Winning Helical Gearboxes & Bevel Helical Gearboxes, Our Firm Provides A High Degree Of Effeciency Gearboxes To Our Clients.
Today’s Various Applications Demands In Various Power Sectors – Medium / DURABLE COULD BE Met By These Gearboxes.
The Replaceability Of Various Assemblies And The Maintenance Is Done By A Diligent Team Of Ever-Power WHICH INCLUDES VERY SKILLED Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Right Angle Shafts With Case Hardened Profile Ground Steel Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Glucose , Cement , Paper , Solvent Extraction, Steel Sector , Conveyore , Agitators, Mines & Minerals , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Vegetation , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Options – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Provides Been Majorly Used For Severe Power Transmission Program Which REACHES Least A LOT MORE THAN 50KW, Achieving An Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically CREATED FOR Cement Plants And Glucose Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox CAN BE UTILIZED In Various Fields SUCH AS FOR EXAMPLE:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Performance Ratios , AND SO ARE Thus FOUND IN Extreme Power Transmission Systems.
A FEW OF THE Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear unit for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors are the ideal solution when space is bound. The many different sizes and styles make sure that the gearmotors can be used in a wide variety of applications even beneath the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are usually found in conveyor and materials processing applications. You can select from foot-mounted, flange-mounted or shaft-mounted options. Reduced backlash parallel shaft helical gear units are also on obtain precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit reduction ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear device versions
Ever-Power helical gear units
Our helical gear products are used wherever high torques are required.
For the belt drive, the customer decided on Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers of up to 5,360 HP. Thanks to their integration into the tried-and-tested UNICASE housing, the gear units likewise have high axial and radial load capacities. The helical equipment units can therefore quickly withstand the harsh conditions of use on the conveyor belt.
What are the benefits of Ever-Power helical gear units?
Performance
Ever-Power industrial gear products with helical gears are ideal for weighty duty applications due to their high torque capacity
Service life
Large roller bearings and specific alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and extensive input options ensure application flexibility.
Installation-friendly
Many mounting designs available to cater to the needs of various installation requirements.
Our commercial helical gear units: Optimum flexibility
If you purchase a Ever-Power helical equipment unit, you will have little problems in adapting it to your application. Rather, our gear units adapt themselves to your application.
To create installation as flexible as possible for our items, we provide you with various shaft and flange options. Integration of the gear unit into your system is also facilitated by six mounting surfaces, which cover many different set up positions.
Due to their high performance and flexibility, Ever-Power helical gear systems are ideally fitted to use in many applications such as for example agitators, lifting equipment, extruders, mixers, mills, drums or crushers.